Evans Metal Stamping, Inc/Evans Tool & Die, Inc

A customer in the hydraulic oil/water filter industry approached Evans in need of a stamped steel component. Working closely with the client on every aspect of design and manufacturing, our experts fulfilled all of their needs. Our first step was to design the die using AutoCAD software, prior to manufacturing the perforated die. Then, our four-operation manufacturing process began. This process included stamping, rolling, a spot weld, and then a second spot weld. For the stamping we used a 400-ton press, and for the spot welding, a 124-ton Bruderer. The finished product, made of tin plated cold rolled steel, measured 7 inches long, 7 inches wide, and .022 inches thick. Before delivering to Lagrange, Georgia, we thoroughly tested and inspected the stamped steel component, and upon arrival the client was beyond satisfied. For more information about this project, or to learn more about our other products and services, please contact Evans.

Project Details

Product DescriptionThis stamped steel Component is used within a hydraulic filter application. This component was manufactured in 4 operations which include stamping, rolling, and 2 spot welding operations.
Capabilities Applied/ProcessesDie Design & Manufacturing
Manufacture Perforating Die
Generate Tooling Drawings Using AutoCAD
Manufacturing-4 Operations
Stamping
Progressive Stamp Blanks
Perforate
Rolling
Spot Weld
2nd Spot Weld
Equipment Used to Manufacture Part125 Ton Bruderer
400 Ton Press
Overall Part DimensionsMaterial Thickness: .022"
Length: 7.00"
Width: 7.00"
Tightest Tolerances±.002"
Parallelism of .010"
Material UsedCold Rolled Steel (CRS) Tin Plated
In process testing/inspection performedDimensional Inspection
Calipers
Gauge Pins
Estimated Part Weight.2 to 1.23 lbs
Industry for UseHydraulic Filters
Quantity90,000 Per Year
Delivery LocationLagrange, Georgia
Standards MetCustomer supplied print, 2D CAD Drawing
Product NameStamped Steel Component